CTL-TH Packaging Blog/Forum


  • CTL-TH Packaging
  • Aaron Scherer

North America, USA, US - The South, Beauty, Personal Care, Personal Care, Hair Care, Salon, Primary Packaging, Bottles, Bottles - Plastic, Bottles - Plastic PET, Tubes, Plastic, Plastic - PET, Packaging Decoration

Sarah Duran and Brad Pearsall are the husband and wife founders of Microbroo, LLC, the company behind BRÖÖ Hair care. Craft Beer Hair!  That’s BRÖÖ.  Artisanal, ultra-performance natural hair care, infused with real craft beer.  They explained us that they have taken the same American ingenuity that microbrewers used to improve mass-produced beers, and created a revolution in hair care. To do this they tapped into the age-old remedy of women rinsing their hair with beer. As the team explains they have taken beer “from saloon to salon” by blending micro-brewed beer into premium cleansers and conditioners to concoct natural hair care that delivers professional performance.


BRÖÖ case is very interesting because they went from PET bottles to CTL’s injected molded tubes (ESTube). The idea of changing their packaging started when they realized that the brand was going to get a chance in the mass market, so they explained to us that they knew they needed packaging that was going to grab the time-starved, multi-tasking consumer, and make them look up from their smart phone, at the products. BRÖÖ turned to CTL because “tubes allowed us enough real estate to put not only our big brand name front and center, but also a ton of useful education about the brand right on the front of the tube. As a new, unknown brand, we had to capture the consumer’s attention with bright, bold, millennial, pop-culture design, but also had to convey a grown-up seriousness about the product’s ultra-performance, and their clean ingredient list. The mixture of high gloss color on a matte brown background proved the perfect balance of fun and seriousness for the look”
 
As the team has explained to CTL “the response to the look of the new tubes has been phenomenal. People literally love them! New fans love the high quality vibe that the tubes give off. Old fans of the products love the size and heft of the tubes, and the ease of dispensing the products”. Before they had received complaints about the difficulty of squeezing out PET bottles.
 
In their own words “we are super-happy with the lead times we can get on re-orders with CTL. And, their facility in North Carolina is truly space-age!”. Most importantly, Sarah and Brad explained to us that on a personal level, when they saw the first tubes coming off the line at CTL, and held them in their hands, they were almost choked-up, because they looked “so amazing”. The team had been working for almost a year to create a look for the brand that captured our quirky, fun, beer-infused nature, while still conveying the salon-inspired, serious performance they promise. When they first saw the finished tubes, they knew they had achieved the look they were hoping for, and their little, family-owned brand could compete against any other brand on the shelf. As they always say, “we’re just Brad & Sarah, not Procter & Gamble!”
 
From CTL Packaging USA we are very excited about the results too and happy to make business with such an interesting brand. We hope to help Microbroo grow its business for many years to come.


North America, USA, Primary Packaging, Tubes, Flexibles, Secondary Packaging, Labels, Flexible Materials, Packaging Decoration, Colouring, Printing

In Dallas, NC, at CTL Packaging USA, Anna Soden, director, sales and business development, says customers cite a number of reasons for choosing to manufacture in the U.S., from speed of market to patriotism.

She says, “We are seeing a strong desire for Made in the USA products. Companies want to support manufacturing and jobs in the USA more than ever. Domestic customers notice the difference in overall quality, ease of communication and speed to market with their products.”

According to Soden, many of CTL’s customers “find value in sourcing products like ours in the USA, especially as we offer decoration luxury, flexible MOQs and ease of logistics all in their backyard.”
For instance, when one of CTL’s customers, Eufora International, needed a new tube for its collection, Eufora’s package designer, Derek Hutcheson, principal, Hutch Design + Brands, says he was so happy to work with CTL, where all these services were available locally

Hutcheson says, “What happens when form follows function and it just isn’t enough? From a package designer’s perspective this has been my lament for years when it comes to tube design and manufacturing. Whether it’s dated technology, limited silkscreen capabilities, oppressive manufacturing ‘minimums’ or under-performing label applications, it all added up to an uneasy compromise.”

Then, says Hutcheson, “Along comes a company called CTL and the creative strait jacket is taken off. As part of a larger packaging redesign initiative for my client Eufora International, I had specific design and graphic requirements that needed to be met. With CTL’s unique production capabilities, those needs were not only met but were exceeded. From color-matching foils to wrap-around graphic positioning to full bleed 4-color process printing, my particular tube design relied heavily on those unique production capabilities and CTL delivered exceptionally well.


North America, USA, Secondary Packaging, Labels, Printing

S4 wanted its customers to fully see its organic, antioxidant infused aloe product, Cool It. S4 choose CTL Packaging USA’s clear label and easysupplytube technology to show their blue aloe through the packaging. The 360-degree printing and unique clear-to-solid graphics ultimately allowed the brand to achieve their desired look.


North America, USA, US - The Northeast, Beauty, Personal Care, Personal Care, Male Grooming, Shaving, Depilation, Fragrances, Male Fragrances, Primary Packaging, Tubes, Tubes - Plastic, Caps, Lids, Secondary Packaging, Labels, Plastic, Packaging Decoration, Packaging Trade Shows, Events

CTL Packaging USA worked closely with Pacific Shaving on their newly launched Caffeinated Shaving Cream and After Shave. With the unique concept to “put caffeine on your mug, not in it”, the goal was to develop a strategy that made their brand stand out on the shelf. They used a silver cold stamp but muted the high shine with ink and a matte varnish to give it a more rugged, masculine appearance and feel. The front of the tube was intended to look like a label, and with the easysupplytube process, the 360-degree seamless look is achieved with the in-mold decoration plastic tube process.

CTL Packaging USA also offers metallized closures, hot stamping and metal overshells to add a more luxurious look to the end product. Visit us at LuxePack New York, Booth B58 to see our capabilities in person, and meet the CTL Packaging USA team!


North America, USA, Tree Derivatives, Printing

Carol’s Daughter used the 4 color process printing capabilities of the easysupplytube, to achieve a seamless look throughout their newly launched line of skincare and hair products. The 360 degree graphics and unique art that resembles recycled paper is executed effortlessly.


North America, USA, Beauty, Personal Care, Cosmetics, Personal Care, Primary Packaging, Tubes, Tubes - Plastic, Plastic, Packaging Decoration, Colouring, Printing, Product Development Services, Brand Design, Branding

Packaging is an important factor in almost any branding strategy, and because a package is an extension of the brand, the way a product is packaged can greatly impact its success and how potential consumers perceive it. The impression that people get from the packaging will extend to their overall impression of the brand, and the appearance of a product is among the very first connections the consumer makes with a brand, which is why companies put considerable resources into developing the perfect package.
 
As you know, much of the personal care/cosmetic market revolves around appearances and beauty products, which is why brand packaging is especially sensitive. It is imperative that cosmetic products utilize a packaging strategy that best reflects their overall brand. Plastic tube manufacturers, like CTL Packaging, can assist in developing the right package for your brand.
 
We utilize an injection molded, in-mold decorated plastic tube process, which offers high end decoration, metallic effects, combination varnish, 4 color process printing and hot stamping. The plastic tubes are seamless, with 360-degree printing shoulder to crimp area, and the decoration options for your brand are unlimited.


North America, USA, Beauty, Personal Care, Cosmetics, Primary Packaging, Tubes, Secondary Packaging, Labels, Machinery, Tree Derivatives, Paper, In Mold Labelling, Labelling, Sleeving, Printing

In-mold labeling is one of the most permanent labeling techniques, and if you want your tube to have a label that looks like an integral part of it, in-mold labels are the way to go. This labeling is intended to be a permanent feature of the tube.
 
In-mold labels differ from paper or normal print labels in that they are inscribed with more accuracy, using more complex methods of thermo-forming, blow molding, and injection molding.
 
The above three methods are the most widely used with in-mold labeling, and they determine the final quality and appearance of the label. If you are an industrial manufacturer, and you require this method of labeling, CTL Packaging has customized solutions to meet your needs.
 
We offer reliable amenities and products, using the highest quality machines and processes in the industry.
 
We will first determine the molding technique best for your product: thermo-forming, blow molding, or injection molding. Each method works best for specific tubes, but all offer the high quality results for which CTL is known. We will assist you in identifying the technique that works best for your needs, and we can easily determine the best molding technique for you.
 
At CTL Packaging, we have ample experience in the cosmetic packaging industry, and we will always guide you to the most suitable in-mold tube printing to meet your needs.

  • Aaron Scherer
  • Blogs & Forums
  • English
  • Created 29 Jan 2016
  • Modified 05 Jun 2018
  • Hits 2583