Eco airless bottle made of PETG & Surlyn

SR Packaging’s recent packaging design – the Eco Airless Bottle - that can be made in any customizable shape, has taken the entire beauty and cosmetic industry by storm. It is a bold, innovative, two-layered component made of two different materials – PETG and Surlyn, both materials are highly compatible and resistant to chemicals.

The initial concept behind is to cut down excessive component, get rid of complexly dragging production, reduce plastic waste, and maximize airless packaging protection.

SR Packaging’s Eco Airless Bottle features an inner layer with a flexible Surlyn pouch and a bottle cover made of PETG. The result is a simple, elegant, and cost-effective airless packaging solution instead of a bulky, multi-component syringe format.

7 Key Features of Eco Airless Bottle

  1. Unlimited customizable tooling for distinctive shape
  2. Highly compatible with chemicals
  3. Less Assembling Process 
  4. Less Product Residue after Usage
  5. Reliable Packaging Funcations
  6. Extremely Christtal Clear Appearance
  7. Less Plastic Consumption, Cost-Effective, and Eco-Friendly 

Major differences of the Eco Airless Bottle compared with syringe airless bottles:


 SRP Eco Airless Bottle

Syringe airless bottle


 Entirely customizable bottle shape

Circular only for plunger and barrel style


 Flexible size and volume variations

Limited to few size options


 Double-walled design: Surlyn inner pouch with PETG  bottle cover

Multiple component bottle: bottle, plunger, barrel.

Less Plastic Consumption

 Reduces up to 70% plastic consumption

Complex component structure is not feasible for plastic reduction

How it works

 The inner Surlyn pouch is a negative pressurized reservoir that is under 100% vacuum status to keep product perfectly sealed. It also ensures less product residue after usage.

Piston movement with possible mechanism failure might compromise product quality


 Lighter weight with double-walled structure

Heavier with multiple component structure


 Cost-effective Double-walled structure simplifies production process.

Costly production that requires multiple component productions and assembling

Surlyn pouch is recognized as a perfect product protection. It is resistant to chemicals, low temperature, and compatible with essential oils, delicate skincare toners, and various emulsified formulae. The surlyn pouch can be made in customizable colors to fit in any existing product collection.

See also

AMARI, the streamline, refillable PCR Airless Bottle for  gender-neutral skincare solutions

AMARI, the streamline, refillable PCR Airless Bottle for gender-neutral skincare solutions

The updated version of PCR Airless Bottle, AMARI, is one of a kind, minimalist packaging design. It is built for gender-neutral skincare solutions as the beauty trend had slowly shifted beyond gender differentiation. More and more companies are providing personal care solutions both for men and women based on specific skin conditions. As of today for many, improving self-esteem by using beauty products is no longer a privilege but a daily routine.

Recycled Pulp is now one of the sustainable materials to be used for SR Packagings Concept Designs

Recycled Pulp is now one of the sustainable materials to be used for SR Packaging's Concept Designs

Following a thorough evaluation from an engineering perspective, SR Packaging has added an alternative material option for makeup products — Recycled Pulp. The concept is based on reusing resources available instead of harvesting forest which is recognized as environmentally harmful and had led to an even worse situation. By using recycled pulp for packaging components, a greener lifestyle is presented.

PCR Airless Bottle shortlisted for 2019 ADF & PCD New York Innovation Awards

PCR Airless Bottle shortlisted for 2019 ADF & PCD New York Innovation Awards

SR Packaging’s PCR Airless Bottle had been shortlisted for the ADF&PCD New York Packaging Innovation Awards. Brand new to the market, SRP's PCR Airless bottle offers a solution for cosmetic brands with delicate formulations requiring airless packaging, within a 'green' pack which facilitates the re-use of plastic waste. The show organizer will be revealing the winners of this year’s awards directly at the show on September 18.

A delightful brand impression for SeboCalm

A delightful brand impression for SeboCalm

SeboCalm’s design team has created a delightful visual effect by deploying the most suitable and cost-effective decoration options with the help of SR Packaging. Working on a design concept to maintain a refreshing, clean impression of the product line, the decoration was kept fairly simple as the team opted for pure white silk screening to present the products and text which looks revitalizing whether the PET bottle is a transparent glacier blue or opaque turquoise.

SRPs PCR Airless Bottle

SRP's PCR Airless Bottle

Following the launch of its ECO-Airless Bottle that has reduced plastic up to an immense 70% when compared to the known multi-component, bulky airless packaging, SR Packaging has furthered its commitment to sustainability, and replaced the PETG for PCR PE resin to introduce an alternative option - the PCR Airless Bottle. SR Packaging's latest version of its Eco-Airless Bottle is manufactured for companies who are in need of PCR packaging, and at the same time an airless solution to protect delicate formulae.

  • Sophie Tu
  • Product Info
  • English
  • Created 15 Mar 2019
  • Modified 28 May 2019
  • Hits 1496