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Small scale, high quality blister packaging machines and services that are ideal for R&D, product development and clinical trials.
Sepha has recently invested in a new facility dedicated to contract packaging, deblistering and leak detection. We have a dedicated team of engineers, technicians and lab staff who are specialists in their field. We are able to offer the following services:-
- Contract blister packaging of tablets, capsules and powders.
- High speed deblistering of tablets and capsules using our range of automated deblistering equipment.
- Non-destructive leak detection and inspection of blister packs, sachets, pouches and medical devices.
To discuss how our dedicated facility can help you please email sales@sepha.com.
Function
EZ MedPak enables R&D labs to control, design, create and manufacture product specific packaging in a lab environment, without the need to outsource package production. The unit is capable of handling most medical device packaging and lidding materials such as PETG, Alluminium, PVC, Peelable, Paper backed and Tyvek.
Our package design experts can design bespoke product tooling that enables clients to showcase their products to the maximum potential.
Features
- Low volume packaging development unit designed to create bespoke packs for a wide range of medical & surgical devices.
- Can be customised to meet individual customer needs and specifications
- Capable of handling a range of forming materials including PVC, PCTFE Laminates, PETG *
- Lidding options include Aluminium, peelable and paper-backed foils and Tyvek
- Modified Atmosphere Packaging (MAP) function available as an optional extra
- Ability to create multiple barrier solutions
- Peel or push-thru product access options
- Full package design and development service available
- Operating speed of approx. 200 cycles per hour for any single operation*
- Auto safety cut-off via light curtain
*Tooling and material dependent
Modified Atmosphere Pack (MAP) (Optional)
MAP option allows packs to be flushed 100% with gas as specified by client. Flushing can be configured for set times and pressure levels.
Benefits
More control for R&D labs
- Bring your packing in-house instead of booking time on production lines or outsourcing to a third party – minimises delays and shortens time to market for new products
- Every day saved in the development stage is a day of extra profits in the marketplace
Flexible pack design
- Blister pack using a variety of materials, novel shapes, sizes or perforations with a depth down to 25mm - allows the full range of possibilities to be explored for pack development in the R&D lab
- Offers increased flexibility to contract packers
High quality packages
- Reproducible, production quality packaging
- Fast & easy set-up – no specialist knowledge is required to operate EZ MedPak so there is no need for an engineer to be present
Compact, portable design
- Table top design for convenient blister packaging
Reduce time
- Sepha can design your new packs. This is especially useful for customers who are involved in stability trials and package development. We can advise them how to rationalise the number of different tools needed, even if the lab needs to package many different products
- Fast turnaround to tool-up for new products, faster than outsourcing small batches to a contract packer
More economical for batches up to 20,000 units
- Fully cGMP, so it is quick to clean – requires 5 minutes
- Fast 2 minute changeover - reduces down-time between production batches
Application
Applications include:
- Pre-filled syringes
- Diagnostic devices
- Surgical stents
- Inhalation devices
- Dental implants
- Medical tray kits
Function
EZ Blister is a compact, customizable, commercially competitive blister packaging machine for clinical trial laboratories and facilities requiring low volume packaging solutions. It shares the technology and processes of larger production machines to create high quality packaging.
Features
- Produces small batches of all types of blister packs including thermoformed and cold-formed, blister formats of all shapes and all materials
- Customizable to individual commercial and manufacturing requirements
- Easy use interface
- Compact space saving bench top design
- Precision engineered crimped sealing plates
- Operating speed aprox. 200 cycles per hour for any single operation*
- Forms from pre-cut pieces of forming material
- Cold forming capability
- Fast set-up and minimal training required
- Tool-less change over of format parts in less than 2 minutes
- All machine parts either 304 stainless steel, anodized aluminium or PTFE
- Perforated cutting tools
- Pressure boost facility
- Teflon coated forming plates
*Tooling and material dependent
Benefits
More control for R&D labs
- Bring your blister packing in-house instead of booking time on production lines or outsourcing to a third party – minimises delays, allowing your new drug product to get to market sooner
- Every day saved in the R&D lab is a day of extra profits in the marketplace
Flexible pack design
- Blister pack using a variety of materials, novel shapes, sizes or perforations - allows the full range of possibilities to be explored for pack development in the R&D lab
- Offers increased flexibility to contract packers
High quality blisters
- Reproducible, production quality packaging
- Fast & easy set-up – no specialist knowledge is required to operate EZ Blister so there is no need for an engineer to be present
Compact, portable design
- Table top design for convenient blister packaging
Reduce R&D time
- Sepha can design your new blister packs. This is especially useful for customers who conduct clinical trials. We can advise them how to rationalise the number of different tools needed, even if the lab needs to package many different products
- Fast turnaround to tool-up for new products – 2-3 weeks for thermoform and cold-form tooling, faster than outsourcing small batches to a contract packer
More economical for batches up to 20,000 units
- Fully cGMP, so it is quick to clean – requires 5 minutes
- Fast 2 minute changeover - reduces down-time between production batches
Application
EZ Blister is ideal for producing small batches of high quality blister packs in:
Pharmaceutical Research and Development laboratories
- Clinical trials
- Stability studies
- Package development
- Marketing samples
- Pharmaceutical production and packaging departments
Low volumes which may not normally be economic on high speed fully automatic lines can be turned around quickly on EZ Blister , e.g. packing small batches of specialist drugs.