- Besides making its additives fit for reuse Clariant’s additives now enable recycling of several plastics without degradation
- AddWorks® PKG 906 Circle supports packaging film producers in successfully recycling their polyolefin manufacturing waste without loss of performance
- Licocene® Performance Polymers maximizing recyclability and upcycling of textile flooring & artificial turf
Through a “Symphony of Collaboration” with partners along the full plastics value chain, Clariant is taking proactive steps in addressing the problem of plastic pollution with new solutions for diverse industry sectors, from packaging – the main use of plastics – to textile floorings and consumer electronics. Complementing its “fit for reuse” solutions announced August 21 where Clariant demonstrated how its additives are recyclable, it now showcases the next level, turning the spotlight on how its additives can make it easier to recycle post-production and post-consumer plastic waste while keeping the material’s performance properties.
Increasing manufacturing waste reuse in packaging films
Newly-developed AddWorks PKG 906 Circle for polyolefin films is a prime example of enabling plastic packaging producers to achieve some of their critical sustainability and business goals: waste reduction, less consumption of virgin resin, lower costs and increased production efficiency. The addition of this polymer stabilizer allows producers to significantly increase the reuse of waste materials in their polypropylene (PP) and polyethylene (PE) films, recycling their own reground scrap, without any loss of performance or processing efficiency. It is particularly well-suited for biaxially-oriented polypropylene (BOPP) manufacturing but also applicable to cast and blown film processes.
With Clariant’s additive, the reuse content of the post-production waste in the final film can be increased by up to 30%. At the same time, the additive is proven to protect the resin so that film quality remains excellent with significant reduction of gel formation and prevention of additional yellowing at same high line speeds. AddWorks PKG 906 Circle contributes to a more sustainable and circular economy by making plastic waste reusable, without compromising the packaging film quality and while also increasing the efficiency of the manufacturing process. This polymer stabilizer is the first Clariant product to carry the ‘Circle’ designator, introduced to highlight new products and solutions which have been specifically designed to deliver significant benefits to the re-use or recycle process.
Filling the gap in “Design for Recycling” textile flooring
Although the vast majority of carpets today are made of recyclable woven or tufted materials, most textile flooring still ends up in landfill or end-of-life incineration. This is largely due to the traditional use of a latex, water-based backing which cannot be removed from the pile fibres and creates a difficult-to-recycle material mix. Pioneering collaboration between Clariant and the Fraunhofer Institute – which developed the CreaSolv® Process – removes this obstacle and is a huge step forward for the industry in terms of achieving zero waste targets.
Recyclable, EcoTain® certified Licocene Performance Polymers (LPP) deliver the benefits of a hot melt carpet backing. By replacing latex with Clariant’s 100% solid content backing solution, water and the associated drying process can be fully avoided, adding up to extensive energy savings of up to 80%, as shown in production trials with carpet manufacturers. As a result, no contaminated waste water occurs.
The propylene based LPP can be recovered with at least 90% of its virgin quality for re-use via the CreaSolv® Recycling technology, ensuring a cradle-to-cradle approach. Now, flooring textiles can be recovered and integrated back into production or downcycled into other applications. The whole process provides the missing link for the industry to design fully recyclable carpets from the outset for multi-material, and now also mono-material – a significant contribution to a circular economy for flooring starting from post-consumer waste.
Clariant also offers more additives allowing recyclate-use to be increased. On the processing side, high performing lubricants can be added to recycled polymers to improve the flow and mold release properties of recyclates. A recycler of post-consumer electronic waste for example is cooperating with Clariant, using its Licolub® H 12 to modify the recyclate’s rheology at low dosages to achieve melt flow improvement during processing and ultimately help transform components that have reached their end of life into high-quality new products. Clariant is also at an advanced stage in being able to market its compatibilizer range for use in recycling to help overcome the problem of utilizing post-consumer or post-industrial mixed plastic waste streams, so that plastics from plastic-rich waste streams can be efficiently reintroduced into the primary cycle.
Stephan Lynen, Head of BU Additives, Clariant comments:
“300 million tons of plastic waste are generated every year and only 2% are effectively recycled. Closing the loop for plastics starts with designing materials that are easier and economically efficient to recycle. We’re therefore very proud that we are able to innovate additives which can help plastic manufacturers to become part of the solution in the transition to a circular economy.
Our support for the packaging, carpet and electronic industries are great examples of how advanced innovation can divert waste materials from landfill or incineration and make them recyclable. Our additives can help to increase recycling yields, and avoid degradation, odor and discoloration. We will continue to develop additives that increase the reuse potential of industrial and consumer waste. Our commitment is without alternative.”
Closer to Chinese customers from the start. Clariant’s Additives business continues to step up support for the needs of China’s growth industries, with new top-class facilities to foster R&D and joint application technology developments at the One Clariant Campus (OCC). Ahead of Chinaplas 2021, Clariant shares a taster of bio-based additives available to advance resource-efficient innovation in local market segments, highlights from its new sustainable solutions set for their regional debut.
DESVOCANT adsorbents are based on a naturally-occurring, non-toxic bentonite clay mineral with a unique surface structure, which is dried as granulate and contained in air-permeable sachets or bags. The adsorbents are available in a wide range of sizes suitable for placing in small product packages for shoes, handbags, or clothing, for example, through to full container loads of carpets, paints, toys, plastic packaging, pillows, mattresses, and furniture.
A team of experts from Clariant’s Business Unit Additives learned when working with a global film manufacturer that only a fraction of the plastic film scraps can be reused for production. To change this, they created AddWorks® PKG 906 Circle – a special polymer stabilizer able to substantially boost the rate of scrap reused in polyolefin films.
Clariant's next-generation dewaxing catalyst is used in pioneering plastic-to-diesel technology of Duslo’s research institute VUCHT. Proven economical conversion of plastic waste into fuel distillate encourages VUCHT to construct 40 MTA demonstration plant. The next-generation HYDEX E catalyst achieves excellent cold flow properties of distillate product, compliant with Euro 6 emission limits.
Clariant’s bio-based additives for biopolymers awarded OK compost INDUSTRIAL & OK biodegradable SOIL certification
Good news for the development of sustainable compostable products. Clariant’s bio-based processing & dispersing additives for biopolymers used in plastics have been awarded the “OK compost INDUSTRIAL” certificate. Awarding test and certification body, TÜV Austria Cert GmbH, also granted to Licocare RBW 102 Vita the “OK biodegradable SOIL” label, which is a key attribute for agricultural applications.
Clariant ColorWorks applies IR-detectable black technology to make other dark colors more recyclable
Clariant continues to develop new technology to improve the recyclability of plastics while offering packaging and product developers more color options. The latest development is a range of deep, dark colors that normally would have required the use of carbon black pigments that makes them undetectable by the near-infrared (NIR) sensors used in automated polymer sorting systems at recycling centers.
Clariant partners with Merck & SABIC to perfect laser marking of flexible packaging
Clariant has teamed up with pigment supplier Merck KGaA and resin producer SABIC to develop laser-marking technology and materials to ease the recycling process for flexible polyethylene (LDPE, LLDPE) packaging film. The results of the collaboration will be presented at K 2019, the international plastics trade fair being held on October 16 to 23 at Messe Dusseldorf in Germany.
Clariant advances a colorful future for biodegradable plastics
A colorful future is in reach for biodegradable plastics. Clariant brings it even closer with the launch of a range of 25 organic pigments for biodegradable and compostable polymers which are compliant with the European Norm 13432 opening up color options and the appeal of organically recyclable packaging.
Clariant Hydrocerol Masterbatches cut plastic content in packaging by 10%
Packaging manufacturers and brand owners trying to reach sustainability goals and reduce costs are expressing keen interest in the newest HYDROCEROL chemical foaming agents (CFAs) from Clariant’s Masterbatches. The finer and more durable foam-cell structures make it possible to cut resin use and reduce part weight – without significant loss in mechanical properties.
Clariant partners with ExxonMobil and renewable energy group to advance Cellulosic Biofuel research
Clariant, a world leader in specialty chemicals, today announced that it has signed a joint research agreement with ExxonMobil and Renewable Energy Group (REG) to evaluate the potential use of cellulosic sugars from sources such as agricultural waste and residues to produce biofuel, which has the potential to play a role in reducing greenhouse gas emissions.
Clariant and Neste join forces to develop sustainable industrial solutions
Clariant, a world leader in specialty chemicals, has signed an agreement for a new partnership with Neste, the world’s leading provider of sustainable renewable diesel and an expert in delivering drop-in renewable chemical solutions.
Clariant unveils controlled-atmosphere packaging solutions
Clariant, a world leader in specialty chemicals, will present new products that help control moisture and prevent degradation of packaged pharmaceuticals at CPhI Middle East & Africa 2018. Clariant Healthcare Packaging is exhibiting its full range of desiccant canisters and packets, tubes and desiccant stoppers, oxygen scavengers, Advanced Desiccant Polymer (ADP®) and humidity stabilizers at Stand C25 at the trade show being held at the National Exhibition Center in Abu Dhabi, UAE, 3 - 5 September 2018.
Clariant introduces Humitector Type 2 non-reversible humidity indicator cards for SMD dry packing
Clariant, a world leader in specialty chemicals, and its Cargo & Device Protection unit, the originator of the color change humidity indicator card, introduce an industry-first innovation to better ensure that the integrity of dry packing that protects moisture-sensitive devices has not been compromised by high humidity at any time during shipment or storage. The new Humitector Type 2 Non-Reversible Humidity Indicator Cards are low-halogen and free of cobalt dichloride, a substance of concern to the European Chemical Bureau.
Clariant offers Sorb-It pharma desiccants for bulk pharmaceutical uses
Clariant, a world leader in Specialty Chemicals, and its Healthcare Packaging business line, introduce Sorb-It pharma desiccant bags, an enhanced line of desiccants that are now produced in new ISO 15378 GMP certified facilities to comply with global standards for primary pharmaceutical packaging.
Clariant, a world leader in specialty chemicals, is continuing the global rollout of its MEVOPUR®-LQ family of color and additive liquid masterbatches by featuring products for silicone elastomers at two important trade fairs: Pharmapack Europe 2017 in Paris (February 1-3) where Clariant is exhibiting on stand C35/C37, and MD&M West 2017 (booth #2450), which is being held in Anaheim, CA, February 7 - 9.
Clariant, a world leader in specialty chemicals, announces it will expand its plant in Lewiston, ME, and install a new compounding line to help meet growing demand for pre-colored medical plastic compounds that are supplied under the MEVOPUR® brand name. The new capacity will come on-line in Q4 2017.
Clariant, a world leader in specialty chemicals, will broaden its collaboration with Engineering Plastics division of Shinkong Synthetic Fibers Corp. to promote Clariant's non-halogenated flame retardants to a host of applications in China. Shinkong Engineering Plastics belongs to Taiwan’s top 3 enterprise, Shinkong Group. As a leading supplier of plastics, it serves various industries including electronics, home appliances and automotive etc. Its halogen-free compounds based on Clariant's flame retardants are experiencing rising demand as more and more OEM manufacturers in the electronics and electrical appliances industry eliminate components with bromine and PVC from their products because of tightening environmental regulations.
Clariant, a world leader in specialty chemicals, and its Healthcare Packaging unit, are announcing plans to install new, high-speed, six-color offset tube printing machines at Clariant’s production facility in Romorantin, France. The new equipment will increase capacity at the plant by an estimated 30 percent when the expansion is completed early in 2017.
Clariant introduces new liquid colors, additives for medical devices, pharmaceutical packaging
Clariant, a world leader in specialty chemicals, is introducing MEVOPUR®-LQ, a family of color and additive solutions that combines the benefits of the MEVOPUR ‘Controlled, Consistent and Compliant’ formulation and manufacturing approach with Clariant’s Hi Former® liquid-vehicle technology. The new products made their debut at CPhI / Innopak Europe, the global pharmaceutical event that took place in Barcelona.
- Jo Webb
- Product Info
- Created 19 Sep 2019
- Modified 20 Sep 2019
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