Smart automation: your second set of eyes

  • Tetra Pak

Smart automation has long since infiltrated our homes, with heating systems that turn on when they sense a drop in temperature, autonomous vacuum cleaners and washing machines we can operate with our mobile phones. However, when it comes to smart automation in food processing, for machines that can continuously produce thousands of litres of product an hour, the operation is significantly more complex.​

Today, Tetra Pak is making a significant step forward in this space, with the launch of Tetra Pak Homogenizer 250, the world’s first digital homogenizer. Designed to meet the demands of medium capacity producers of batch and continuous products, it offers efficient homogenization of both low and high acid products including pasteurized milk, extended shelf life milk, beverages and more.​

Tetra Pak has more than 90 years’ experience in the field of homogenization and has installed more than 7,000 homogenizers around the world. When designing this new machine, we wanted to help our customers achieve maximum uptime and consistent product quality at the lowest operational cost. To do this, we knew we needed to build a machine that would facilitate quick product changeovers, to support customers responding to increasing consumer demand for a wider range of ever more complex products.​

Using smart automation, the homogenizer 250 unit allows you to simply select pre-programmed recipes so that customers can precisely control critical process parameters such as working pressure, temperature and flow rate. This ensures viscosity and particle size are tailored to the desired specification. In addition, smart automation acts as a second set of eyes, using sensors to detect leaks and continually monitor for deviations in pressure and excess vibration. This helps bring attention to instances when the machine requires servicing, which prevents unplanned stops while also guaranteeing optimum food safety.​

There is an old English saying: “Take care of the pennies and the pounds will take care of themselves.” The new Tetra Pak Homogenizer 250 does just this by cutting daily costs by small – but significant amounts. For instance, using a unique piston design to boost the lifespan of the machine allows it to run at a lower RPM, without compromising capacity and efficiency. This results in substantial annual savings in operating and maintenance, so while the Tetra Pak Homogenizer 250 may cost a bit more to purchase than an alternative model, we are confident our customers will enjoy more savings in the long run.​

See also

Tetra Pak strives for zero waste with new strategic collaboration with Poka

Tetra Pak and Poka are pleased to announce the launch of a new strategic collaboration that brings together the expertise, technology, and best practices of Tetra Pak, a leader in the food & beverage packaging industry, with the power of Poka, the most comprehensive connected factory worker platform. This collaboration will empower workers in food production with the tools and training needed to accelerate zero waste processes in food manufacturing plants.

Tetra Pak research study reveals food safety-environment dilemma fostered by COVID-19 pandemic

Tetra Pak has unveiled findings from its global research study, in partnership with Ipsos, showing that food safety is a major issue for society. The same amount of respondents believe that COVID-19 is a “real threat.” At the same time, concern for the environment remains strikingly powerful, pointing towards a dilemma in the consumers’ minds as they try to balance the critical priorities of human existence through safe food and sustainability of the planet we live on.

Tetra Pak offers best-practice yoghurt lines to help customers capture growing demand

Tetra Pak has launched new best-practice lines for yoghurt products - a suite of expert services which support a wide variety of yoghurt innovations to address growing consumer demand. Leveraging more than 45 years of experience in processing and packaging solutions with deep knowledge of yoghurt, enabling Tetra Pak to offer support for designing processes that do not compromise on production economy or flexibility.

Tetra Pak research study reveals the convergence of environment and health is growing, and the Food and Beverage Industry is first to see this trend

Tetra Pak today reveals the findings from a global research study in partnership with Ipsos1 on the two most pressing consumer demands: the environment and health. They have historically been seen, and communicated, as separate areas: however they are increasingly converging, creating pivotal opportunities for food and beverage brands in how they market their products over the next 12 months.

Sustainable JNSD line pays off – Tetra Pak wins IFU 2019 Innovation Award

"In 2011, we realized that something could be done differently in the Juice-Nectar-Still Drink (JNSD) industry and decided to focus on how to make juice production more sustainable. To achieve that we needed to find innovative solutions which save energy and water", says Maria Norlin, Subcategory Manager JNSD & Other Beverages. On October 1st, this ground-breaking initiative was recognized by International Fruit and Vegetable juice Association.

Tetra Pak surpasses 500 billion FSC labelled package milestone​

Tetra Pak has now delivered more than 500 billion packages labelled with the Forest Stewardship Council logo globally, marking a significant milestone in the company’s journey to promote responsible sourcing and contributing to a low-carbon circular economy. Consumers looking for environmental logos when shopping is a growing trend, with over half of consumers saying they are always and often looking for environmental logos on the products they buy.

Tetra Pak becomes first carton packaging company to launch paper straws in Europe

Tetra Pak has announced that customers have started field testing its paper straws for beverage products in Europe. The move means Tetra Pak is the first carton packaging company to provide such straws for beverage cartons in the region. Made from FSC certified paper and recyclable with the rest of the package, the new paper straw will be available initially for two small size carton packages commonly used for dairy and beverage products for children.

Case study: Hellenic Dairies sees the benefits of integrated plant management

Greek dairy producer Hellenic Dairies is a longstanding Tetra Pak customer with seven filling lines and extensive processing equipment. The company holds a strong position in south-east Europe for liquid dairy products, cheese, yoghurt and juices, nectars and still drinks. In 2016, a major investment in their plant in Brasov, Romania, working closely with Tetra Pak and our strategic supplier Elettric80, resulted in the installation of a comprehensive range of end-of-line and warehousing equipment.

  • Molly Kennedy
  • Product Info
  • English
  • Created 29 May 2018
  • Modified 29 May 2018
  • Hits 882